Publications

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Latest publications

Industrial Internet of Things for the Sugar Industry – Initial Results

Chemie Ingenieur Technik (Wiley online library, first published: 10 June 2020)
by Dr. Andreas Lehnberger


The operating data from batch‐type pendulum centrifuges for separating sugar crystals from crystal suspensions are recorded locally during the sugar manufacturing process and analyzed in cloud‐based applications. The information obtained can be classified into machine‐related status data, separation process‐related key figures, and advanced evaluation results for the crystal suspension (massecuite) processed and the sugar produced. Such continuously available analyses could previously only be prepared in limited quantities and by experts with specialist knowledge.

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An upgrade for batch centrifugals

Special Reprint from SUGAR INDUSTRY  141 (2016) No. 3, 156–158
by Dirk Seebaum, Sven Weidner

In the sugar industry, operating costs can be permanently reduced without making high investments. Calculations have shown that investments in upgrades of existing plants will pay themselves off after only 95 days in case of DynFAS FS upgrades, or 240 days for drive upgrades. With its retrofit concept, BMA Automation located in Braunschweig is aiming at three targets: a better utilisation of the centrifugal capacity, increased energy efficiency, and the use of innovative operating modes. Moreover, current standards with regard to plant safety are implemented by an upgrade, and a higher product quality is achieved thanks to innovative sensor technology.

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Continuous crystallisation of A and C product

Abstract from Sugar Journal, June 2017
by A. Lehnberger, D. Laue and R. Hempelmann

Changing market conditions are forcing cane sugar factories to find ways of improving the quality of the produced sugar and increasing the sugar output. Numerous process details from crystallisation, which are commonly applied in beet sugar factories, but not yet considered to be state of the art in the cane sugar industry, have in recent years been implemented in cane sugar factories.

Continuous crystallisation of bold A sugar in a vertical continuous pan (VKT) was verified while working at very low temperature differences. Process automation together with far-sighted operation of the process produces A massecuite of a consistent quality. The use of 4th vapour for continuous crystallisation of A product contributes significantly to steam savings in the sugar production process.

The yield improvement obtained by continuous cooling crystallisation of C product directly depends on the outlet temperature reached. The oscillating vertical cooling crystalliser (OVC) system achieves low molasses purities thanks to a final temperature of 40°C and the low percentage of fine crystals.  

More about crystallisation

A look at technological and technical tower extraction trends*

Sugar Industry 140/2015
by Thomas Schulze, Andreas Lehnberger, Joachim Pfauntsch, Thomas Frankenfeld

Tower extraction has become the state-of-the-art technol- ogy for extracting sugar from cossettes. Sugar yield and plant economy are factors that have made this technology prevail over other extraction methods. In particular for high throughput rates per extraction line, tower extraction plants are unrivalled. The possibilities to reduce the energy con - sumption during extraction are shown using the example of a technologically leading European sugar producer. Thanks to the installation of large extraction plants in the sugar factories of Schweizer Zucker AG at Frauenfeld and Aarberg, the extraction losses and also the raw juice draft could be reduced significantly. Based on the records of the campaigns from 2000 to 2014, the paper reports on results of the oper- ation of a modern tower extraction plant.

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Falling-film evaporator plant for a cane sugar factory: Presentation of the concept and operating resultsLehnberger

604 International Sugar Journal | August 2014
by Dr. F. Brahim (BMA AG) and S.S. Mallikarjun (Indian Cane Power Ltd.)

In the cane sugar industry, Robert evaporators are generally considered the preferred evaporator design because of the issues associated with the scaling of heating surfaces. An evaporator set concept has been developed in collaboration with a supplier to utilise falling-film evaporators in the cane sugar industry in order to benefit from the numerous advantages of this technology. In 2011, a new 5-effect evaporator set composed entirely of falling-film evaporators was designed, supplied and commissioned for the Indian Cane Power Limited (ICPL), Uttur, a sugar cane factory located in the State of Karnataka, India. The design targets for this evaporator plant were smooth operation of falling-film evaporators in the cane sugar industry, considerable reduction of the steam consumption of the sugar factory and clear increase of power export to the local power supply network. The supplier BMA accompanied this project with the preparation of mass and energy balances, process flow diagrams and process layout concepts. BMA also assisted with commissioning and chemical cleaning of the plant.

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Fluidised bed and steam drying news*

Reprint from Vol. 138 (2013) No. 8, 522–524
by Gerald Caspers, Klaus Nammert, Holger Fersterra, Hartmut Hafemann, Andreas Lehnberger

The drying of pressed sugar beet pulp in a pressurised fluidized bed with superheated steam is widely used in the sugar industry and can be considered to be state of the art for energy-efficient drying concepts in combined plant systems. The process has been used on a large scale in the sugar industry for more than 20 years. In the past campaign, BMA subjected existing drying systems at various locations to a number of refinements. These systematic, process engineering modifications allow the driers to work more efficiently and reliably. Feeding pressed pulp into a fluidised-bed drier is a critical phase in the drying process and can lead to malfunctions. The ability to determine the fluidisation conditions in the first drier cells provides more detailed insights into the process so that critical situations can be detected at an early stage and therefore malfunctions can be avoided. Further investigations have shown that the height of the fluidised bed has a considerable effect on adequate product transport and on the degree to which the heat from the circulated steam is utilised and, consequently, on water evaporation.

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Batch centrifugals: Have we come to the end of development?

INTERNATIONAL SUGAR JOURNAL 2012, VOL. 114, NO. 1361
by S. Stiegert, I. Geyer, D. Spangenberg and A. Lehnberger

For many decades, centrifugals have been absolutely vital for sugar production. In the course of time, their design and features have been modified and upgraded many times. Could it therefore be that they have reached the final stage of development? BMA’s new batch centrifugal of the E-series is setting an impressive example of how much potential for development an already highly sophisticated product still offers: As before, the sugar is spun to separate the sugar crystals from the mother liquor but the subtle difference is in the detail. This article explains what concrete benefits users will derive from the latest technical and technological insights that have been incorporated into this generation of BMA centrifugals. First practical experience confirms the success that this consistent development has brought.

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BMA - Oscillating vertical cooling crystallisers (OVC) in cane sugar factories: Return on investment after just one year

INTERNATIONAL SUGAR JOURNAL 2012, VOL. 114, NO. 1368

In order to achieve optimum crystal yields, sugar factories have to use cooling crystallisers for low-grade massecuite. However a number of basic conditions have to be fulfilled for excellent crystallisation results and, therefore, a high crystal content in the massecuite.

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Applications for drying and cooling sugar in respect of specific needs and ambient conditions*

Reprint from Vol.,137 (2012) No. 8, 518–522
by Hartmut Hafemann, Henning Griebel

BMA develops and builds equipment for drying and cooling sugar since quite a number of decades. The following products came out of this long period like the drum dryer/cooler and horizontal fluidised bed cooler. The latest application is BMA’s vertical fluidised bed cooler, type VFC, which has been installed and successfully been taken into operation e.g. at Imperial Sugar, Savannah USA. This paper focuses on the importance of taking into account the individual requirements and specific ambient conditions to adequately choose the drying and cooling equipment.

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Influence de l’expérience des utilisateurs du monde entier

Mahrholz, J.; Lehnberger, A.; König, M.: Amélioration de la cristallisation industrielle grâce à l'automatisation. IAA - Industries Alimentaires et Agricoles 136 (2019) Nr. 7/8 (Juillet/Août), S. 26-31

L’implémentation d’un projet de développement pour l’industrie sucrière a permis d’analyser l’expérience et les attentes des utilisateurs résultant de l’usage des appareils compatibles avec l’Internet des objets (IoT). L’exemple de la commande des centrifugeuses discontinues employées dans le monde entier montre que ces aspects de la numérisation se retrouvent aussi bien dans l’appareil de commande présent sur un site que dans l’application basée sur le cloud.

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Continuously operating centrifuges

GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG

The Off stein plant of Südzucker AG uses continuously operating centrifuges supplied by the BMA AG. These are used to separate the crystalline suspension in sugar and mother liquor. The sugar can then be dissolved or magmatized in the centrifuge before it is fed into a further processing stage. In this process, the GEMÜ 550 globe valves reliably regulate the feed of wash water and steam into the centrifuges using the GEMÜ 1434 μPos positioner.

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